10/254 Dylan Walker – This Bolt’s For You!

The last couple of days have been busy. I have worked part days and come home to work on the boat.

Wednesday I built the hatch supports…cut them out, fitted them and epoxied them into place. After I had everything covered in goop and several pieces attached I remembered that I had wanted to lay the plywood on the decking without the inside hatch attached yet so that I could trace the opening in the plywood and cut the deck cover out in one piece. The importance of thinking ahead!

I managed to get everything in place while walking around the garage with a piece of wax paper that I had been using to collect squeezeout stuck to my running shoe. Not a pretty sight I wasn’t.

Here are the deck supports, etc…

Today, Thursday, I found a place in town with some stainless fittings and other useful stuff. I bought an anchor, chain and rope and a u-bolt from them. The u-bolt turned out to be too small for what I had planned to use it for but I’ll find something else for it I am sure.

A couple of weeks ago, my young friend Dylan Walker, from Australia, who has already, at the age of 17 I believe, forgotten more about sailing than I will ever know, suggested that I mount a good stout u-bolt in the anchor well to attach the anchor to. Dylan gave me an education on why, and I decided to use a u-bolt I had on hand that I purchased from Duckworks BBS a while ago for this purpose.

I decided to reinforce the bulkhead so I cut a piece of 3/4 inch by 3 inch fir to fit between the existing bulkhead supports and then cut another piece to go over that and be screwed to the bulkhead, sandwiching the first piece between the plywood of bulkhead 1 and the longer piece of fir. All liberally covered with epoxy…the boat will be pulled to the bottom before that will fail. Here is a photo of the back with the U-bolt mounted.

While the epoxy was setting up, I conscripted Hunter and got him to lay in the bulkhead while I laid the 1/4 inch ply on top of it. He then traced around the outside of the hatch opening. I then cut out the opening and spent quite a bit of time with the jigsaw, handplane and sanding block getting the opening large enough to fit over the hatch. When that was done I decided to use the router and the edge trimming bit to cut the outside edges to shape. I popped up the plywood and slid it over to one side. I used a block of wood the same width as each layer of gunwale to kepp the spacing even and placed this block between the hatch and the opening in the plywood. I then clamped down the plywood and used the anchor to keep it from moving while I routed the edges.

A bit more time with the router and I had things looking pretty good.

Then it was time to drill the holes for the U-bolt. This was a bit difficult as I didn’t have much room under the supports previously installed…would have been a bit better if I had thought ahead and done this first!

A couple shot with the deck covers…the back ones have yet to be trimmed to fit but that will be an easy job. You can also see the piece of scrap painted green. I’m not so sure I like it today. Hunter asked me about painting it red so I am considering that. What colour to paint the interior is another question….

Tomorrow I will sand the inside of the bulkheads as much as possible and then on Saturday or Sunday I plan to paint the inside of the bulkheads with primer….BIG STEP!!


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Filed under Assembly, Cutting and shaping, Layout, Tools

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