5/300 My Half-Glassed Boat ;-)

The last few days have been full of filling, fairing and sanding and getting the bottom ready to glass.

I have been nervous about doing this job and waiting for cooler weather so that I don’t have to worry about not being able to keep up.

I decided to do 1/2 of the hull and then do the other for the same reason so today I laid the cloth on the hull, laid the keel strip down the centre, weighted it down with a couple of toolboxes and trimmed the glass to the edge of the keel strip.

Then, I went around the hull and masked off where I want the bottom of the glass to end and also taped saran wrap to the sides to catch the inevitable drips. I also masked the underside of the gunwales.

This evening at 8:30 I finally took a deep breath and went for it. An hour later 1/2 of the bottom was glassed. It actually went quite well. I had no trouble with bubbles thanks likely to taking the time to prepare the bottom quite well. I started in the middle by painting on some epoxy to tack the cloth to the hull. I left the toolboxes at the ends holding down the cloth. Then I painted on epoxy and poured it on and used a spreader to work it into the weave and wet out the glass. I worked from the middle of the bottom towards the joint between the bilge panel and the side and then worked towards each end, alternating ends to keep a “wet” edge. It went very well…messy as I had lots of epoxy on my hands from using the spreader but I am quite happy with the result.

I went around with a brush to smooth out any runs and also used a fiberglass roller to spread out areas where there was a of extra epoxy. We’ll see how well that worked when I check it in a few hours.

The other half tomorrow, fill the weave with thickened epoxy or Quik-Fair and put on the keel strip if I have time.


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Filed under Glassing, Materials

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